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IntroductionThe design, engineering and construction of process plants involves a multidisciplinary team effort. Plant layout and design of piping systems constitutes a major part of the design and engineering effort. The goal is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are very few formal training programs that focus on design and engineering of process plants and piping systems. Therefore, most of the required skills are acquired while on the job, reducing productivity and efficiency.The objective of this course is to provide the delegates the basic knowledge and skills in this discipline to facilitate faster learning curves while on the job. This course will cover the fundamental principles and concepts used in process plant layout and piping design. Upon completion of this course the delegates will have a clear understanding of the design and engineering principles used in plant layout and piping design.Course Details- • Certificate- Piping Design Engineering • Duration- 5 Months (Only Sunday Batch), 2.5 Months (Regular Batch)• Duration in Hours- 120 Hours• Eligibility- Degree/Diploma into Chemical / Mechanical Engineering• Training Mode- Online Live / Offline Declaration- • This training program is on AUTONOMOUS basis conducted by Petromech. • Petromech has right to expel any student at any time for misbehavior, poor attendance without refunding the fees. • Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Why Petromech?• Nice learning environment.• Good and experienced faculties from the industry. • Skill certification. • Placement support. • Full time and part time batches.• Online and offline training mode.• Provide study materials, case studies and recorded session.Course Contents:1- Introduction:-• Introduction of plant & piping engineer• Introduction of EPC Industry• Coordination with other disciplines• Working process- EPC project cycle2- Introduction of Engineering Documents:-• Introduction of BEP• Inputs from various disciplines• Introduction of standard documents• Other documents3- Pipe & Piping Component:- • What is pipe & types of pipe• Pipe classification• Pipe fittings4- Codes and Standards:-• Introduction to B31.3 process piping codes• ASME standards for Common Piping Elements• Piping specifications• Material selection5- Pipe Flanges & Gaskets:-• Pipe flanges types, face types• Special flanges• Type of gaskets and its applications6- Pipe thickness calculation7- PMS & PID - Pipe material specification 8- Introduction of Instrumentation and Control Valve:-• Pressure • Temperature• Flow• Level9- Special Items:-• Strainers• Flame Arrester • Steam Traps10- Valve:-• Introduction to valve & functions• Types of valve• Valve selection and its applications11- Plot Plan & Plant Layout:-• Site Selection • Factors• Plant Layout12- Pipe Supports:-• Classification of Supports• Anchors, Pipe Guides, Limit Stops, Pipe Shoe• Dummy Leg / Trunion• Field Support / Base Support• Rigid Hangers Rod & Clevis, Trapeze• Flexible Hangers Variable & Constant• Pipe Rack Design Types, Height & Width Calculations,• Pipe Arrangements• Rack Piping• Expansion Loop Calculations13- Pump Piping:-• Introduction of pump in detail• NPSH and cavitation• Pump Piping• Equipment layout for pump• Documentation14- Drum Piping:-• Introduction of various static equipment• Equipment layout• Dram Piping• Nozzle orientation diagram• Vessel pipe support cleat drawing• Documentation15- Heat Exchanger Piping:-• Introduction of heat exchanger• Equipment layout for heat exchanger• Heat exchanger piping• Control valve system arrangement• Documentation16- Rack Piping System:-• Introduction of rack• Various service in plant• Designing of pipe rack & location of rack in plant• Rack Piping• Designing of expansion loop• Rack width and height calculation• Pipe rack load calculation and civil load data• Documentation17- Flare Piping:-• Introduction of flare system• Flare piping• Knockout drum arrangement18- Tank Farm Piping:-• Introduction of tank farm and types of tank• Tank farm codes and standard• Tank farm layout• Tank farm piping20- Piping Isometrics:-• Basic of isometric drawing• Piping isometric drawing• MTO in isometric• Checklist of isometric• Symbols3D Modeling1- Overview 2- Equipment Modelling3- Piping Routing4- Structure Modelling5- Pipe Support Modelling6- Piping GA7- Piping Isometrics8- MTOAssignments ...
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Pressure Vessel/Column/Reactor Design Calculation- (ASME SEC VIII, DIV.1)• Maximum Allowable Stress Values ( UG-23)• Shell Design for Internal Pressure ( UG-16, UG-27,Appendix 1-2)• Dished End Design For Internal Pressure ( UG-32)• Shell Design for External Pressure (UG-28, UG-29,UG-30)• Dished End Design For External Pressure ( UG-33)• Hydrotest Pressure/Pneumatic Test ( UG-99,UG-100)• Wind Load ( IS-875, Pt-3), Seismic Load ( IS-1893, Pt-1 & 4)• Combined Loading Effect, Conical & Toriconical Section Analysis (UG-32,33, Appendix 1-5 & 1-8)• Weight Calculation, Opening ( Nozzles) ( UG-36 ~ UG-45 & Appendix 1-7)• Local Load ( WRC 107 & 297), MDMT & Impact Test Enigma ( UCS-66)• Lifting & Tailing Lug analysis, Support Analysis ( Skirt, Leg, Saddle )• Joint Efficiency, MAWP, MAP, SR of DE for Forming Operation, PWHT ( UCS-56)Heat Exchanger:-• Heat exchanger types, classification, categories and nomenclatures as per TEMA• Geometrical Configuration as per TEMA & EIL Studies/Good Engineering Practice• Thermal Design know how• Mechanical Design as per TEMA & UHX (ASME)Storage Tanks:-• Design of tank components as per codes & standards, bottom plate layout & testing.• Shell design by one foot-method, conical roof & dome roofs, basic considerations in design of floating roofs, design for wind girders / stiffness, nozzles and accessories.• Inspection & testing. ...
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1. Analysis codes and standards• Piping, Wind Loading, Seismic, Flange Evaluation, Equipment Loading• Nozzle Flexibilities and Stresses• Extensive Material Databases2. System Modeling• Context-sensitive Input Screens, Interactive Graphics• Extensive Restraint Types, Structural Steel Modeling• Interactive Global Editing, FRP (Fiberglass) Pipe Modeling• Automatic Expansion Joint Modeling, Buried Pipe Modeling3. Static Analysis• Comprehensive Load Case Options, Interactive Error Checking• Extensive Spring Hanger Options, Wind Load Calculations• Flange Leakage and Stress Checks• Fatigue and Cumulative Usage Analysis4. Dynamic Analysis• Mode Shape and Natural Frequency Calculation• Harmonic Displacement and Force Analysis• Shock Spectrum Analysis and Independent Support Motion• Force Spectrum and Modal Time History Analysis• Missing Mass / Force Corrections• Static / Dynamic Load Combinations, Relief Valve Load Synthesis5. Output• Customizable Report, Graphic Review of Analytical Results• Automatic Pipe Stress Isometrics• ODBC Database Export6. Bi-directional Links to Design• CADWorx Plant ...
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