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Pumps: • Different types of pumps, applications in the process industry. • Operating principle and technology of positive displacement pumps. • Performance curves of a centrifugal pump: head, efficiency, absorbed power, NPSH. • Technology of centrifugal pumps, different architectures. • Mechanical seals: different arrangements, related ancillary systems. • Operating limits: cavitation, hammer shock, priming issues, case of 2 pumps running together. • Start-up and operation monitoring: specific case of hot pumps, LPG pumps, vacuum pumps. • Troubleshooting and common failures Steam Turbine: • Description of a steam turbine, different families, standard applications. • Operating principle, classification and technology: number of stages, exhaust conditions • Expansion process through the machine. • Operation: start-up and performance monitoring. Speed control, safety devices Steam Turbine Gas Turbine: • Gas turbine design and performance, main types, industrial and aero derivative engines • Pressure and temperature profiles through the machine. • Influence of environmental conditions: temperature, elevation. Impact of suction • And exhaust friction losses on turbine performance. De-rating from ISO conditions Centrifugal Compressors • Description of a multi-stage centrifugal compressor. • Technology of main components and ancillaries. • Pressure increase process for a compressor stage. Performance curves, influence of suction conditions, and gas composition. • Operating window: low and high speed limits, stonewall, surge, typical anti-surge protection systems. • Flow control: throttling valve, speed variation, inlet guide vanes. Specific precautions for start-up. Troubleshooting. ...
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Overview:- • Introduction of Electrical Engineering • Introduction of EPC Industry • Coordination with Other Department Pressure Vessel (ASME SEC VIII, DIV.1) • Maximum Allowable Stress Values ( UG-23) • Shell Design for Internal Pressure ( UG-16, UG-27,Appendix 1-2) • Dished End Design For Internal Pressure ( UG-32) • Shell Design for External Pressure (UG-28, UG-29,UG-30) • Dished End Design For External Pressure ( UG-33) • Hydrotest Pressure/Pneumatic Test ( UG-99,UG-100) • Wind Load ( IS-875, Pt-3), Seismic Load ( IS-1893, Pt-1 & 4) • Combined Loading Effect, Conical & Toriconical Section Analysis (UG-32,33, Appendix 1-5 & 1-8) • Weight Calculation, Opening ( Nozzles) ( UG-36 ~ UG-45 & Appendix 1-7) • Local Load ( WRC 107 & 297), MDMT & Impact Test Enigma ( UCS-66) • Lifting & Tailing Lug analysis, Support Analysis (Skirt, Leg, Saddle) • Joint Efficiency, MAWP, MAP, SR of DE for Forming Operation, PWHT ( UCS-56) Heat Exchanger:- • Heat exchanger types, classification, categories and nomenclatures as per TEMA • Geometrical Configuration as per TEMA & EIL Studies/Good Engineering Practice • Thermal Design know how • Mechanical Design as per TEMA & UHX (ASME) ...
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Introduction The design, engineering and construction of process plants involves a multidisciplinary team effort. Plant layout and design of piping systems constitutes a major part of the design and engineering effort. The goal is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are very few formal training programs that focus on design and engineering of process plants and piping systems. Therefore, most of the required skills are acquired while on the job, reducing productivity and efficiency. The objective of this course is to provide the delegates the basic knowledge and skills in this discipline to facilitate faster learning curves while on the job. This course will cover the fundamental principles and concepts used in process plant layout and piping design. Upon completion of this course the delegates will have a clear understanding of the design and engineering principles used in plant layout and piping design. Course Details- • Certificate- Piping Design Engineering • Duration- 5 Months (Only Sunday Batch), 3 Months (Regular Batch) • Duration in Hours- 150 Hours • Eligibility- Degree/Diploma into Chemical / Mechanical Engineering • Training Mode- Online Live / Offline Declaration- • This training program is on AUTONOMOUS basis conducted by Petromech. • Petromech has right to expel any student at any time for misbehavior, poor attendance without refunding the fees. • Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Why Petromech? • Nice learning environment. • Good and experienced faculties from the industry. • Skill certification. • Placement support. • Full time and part time batches. • Online and offline training mode. • Provide study materials, case studies and recorded session. Course Contents: 1- Introduction:- • Introduction of plant & piping engineer • Introduction of EPC Industry • Coordination with other disciplines • Working process- EPC project cycle 2- Introduction of Engineering Documents:- • Introduction of BEP • Inputs from various disciplines • Introduction of standard documents • Other documents 3- Pipe & Piping Component:- • What is pipe & types of pipe • Pipe classification • Pipe fittings 4- Codes and Standards:- • Introduction to B31.3 process piping codes • ASME standards for Common Piping Elements • Piping specifications • Material selection 5- Pipe Flanges & Gaskets:- • Pipe flanges types, face types • Special flanges • Type of gaskets and its applications 6- Pipe thickness calculation 7- PMS & PID - Pipe material specification 8- Introduction of Instrumentation and Control Valve:- • Pressure • Temperature • Flow • Level 9- Special Items:- • Strainers • Flame Arrester • Steam Traps 10- Valve:- • Introduction to valve & functions • Types of valve • Valve selection and its applications 11- Plot Plan & Plant Layout:- • Site Selection • Factors • Plant Layout 12- Pipe Supports:- • Classification of Supports • Anchors, Pipe Guides, Limit Stops, Pipe Shoe • Dummy Leg / Trunion • Field Support / Base Support • Rigid Hangers Rod & Clevis, Trapeze • Flexible Hangers Variable & Constant • Pipe Rack Design Types, Height & Width Calculations, • Pipe Arrangements • Rack Piping • Expansion Loop Calculations 13- Pump Piping:- • Introduction of pump in detail • NPSH and cavitation • Pump Piping • Equipment layout for pump • Documentation 14- Drum Piping:- • Introduction of various static equipment • Equipment layout • Dram Piping • Nozzle orientation diagram • Vessel pipe support cleat drawing • Documentation 15- Heat Exchanger Piping:- • Introduction of heat exchanger • Equipment layout for heat exchanger • Heat exchanger piping • Control valve system arrangement • Documentation 16- Rack Piping System:- • Introduction of rack • Various service in plant • Designing of pipe rack & location of rack in plant • Rack Piping • Designing of expansion loop • Rack width and height calculation • Pipe rack load calculation and civil load data • Documentation 17- Flare Piping:- • Introduction of flare system • Flare piping • Knockout drum arrangement 18- Tank Farm Piping:- • Introduction of tank farm and types of tank • Tank farm codes and standard • Tank farm layout • Tank farm piping 20- Piping Isometrics:- • Basic of isometric drawing • Piping isometric drawing • MTO in isometric • Checklist of isometric • Symbols 3D Modeling 1- Overview 2- Equipment Modelling 3- Piping Routing 4- Structure Modelling 5- Pipe Support Modelling 6- Piping GA 7- Piping Isometrics 8- MTO Assignments ...
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Introduction- The goal is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are very few formal training programs that focus on design and engineering of Electrical systems of such big plants. The heavy electrical industry has under its purview power generation, transmission, distribution and utilization equipment. These include turbo generators, boilers, turbines, transformers, switchgears and other allied items. These electrical equipment (transformers, switchgears, etc.) are used by almost all the sectors. Some of the major areas where these are used include power generation projects, petrochemical, refineries, chemical plants, integrated steel plants, non-ferrous metal units, etc. Course Details- • Certificate- Electrical Design Engineering • Duration- 5 Months (Only Sunday Batch), 3 Months (Regular Batch) • Duration in Hours- 120 Hours • Eligibility- Degree/Diploma into Electrical Engineering • Training Mode- Online Live / Offline Declaration- • This training program is on AUTONOMOUS basis conducted by Petromech. • Petromech has right to expel any student at any time for misbehaviour, poor attendance without refunding the fees. • Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Why Petromech? • Nice learning environment. • Good and experienced faculties from the industry. • Skill certification. • Placement support. • Full time and part time batches. • Online and offline training mode. • Provide study materials, case studies and recorded session. Course Contents: 1- Overview:- • Introduction of Electrical Engineering • Introduction of EPC Industry • Coordination with Other Department 2- Estimation of Plant Electrical Load:- • Preparation of Load Schedule • Determination of Power Supply Capacity • Standby Capacity consideration • Rating of Generators in Relation to Prime Movers Importance of max and min temp • Rating of Motors in Relation to their Driven Machines 3- Electrical Equipment Sizing, Selection and Calculation:- • Motor • Transformer • Emergency Generator • Neutral Grounding Resistor (NGR) • Power capacitor banks (PCB) • AC UPS • HV/MV Switchgears • LV Switchgears • Battery • Battery Charger • DC UPS • CT/PT • Power reactor • Bus duct 4- Cable Selection, Sizing and Layout:- • Power and Control cable Introduction • Cable Selection and Sizing • Cable sizing for Low voltage system • Cable sizing for High voltage system • Voltage Drop Consideration • Let through Energy consideration • Earth fault Loop Impedance consideration • Cable Schedule • Cable interconnection Schedule • Selection and Sizing of cable Tray • Cable tray schedule • Cable Drum schedule • Conduit Selection • Conduit Sizing • Cable Routing Layout • Cable Tagging • Installation details 5- Development of Single Line Diagram (SLD):- • Key SLD • Detail SLD • Lighting system SLD • Small power SLD • Metering and Control diagram 6- Hazardous Area Classification:- • Zone/Division Classification • Types of Protection for Hazardous Areas • Hazardous source List Preparation • Certification of Hazardous Area Equipment • Marking of Equipment Nameplates • Hazardous Area Drawings / Layouts Preparation 7- Substation / Switchyard Design:- • Introduction • Type of Sub-Stations • General arrangement of substation • Equipment Layout 8- Illumination Design:- • Introduction • Type of Lighting Fixtures • Selection of Lighting Fixtures • Preparation of Fixtures Schedule • Indoor Illumination Calculation • Outdoor Illumination Calculation • Calculation on Software • Lighting Layout Design • Lighting Installation Detail • Small Power selection • Lighting Board Schedule 9- Earthing & Lightening Protection Design:- • Requirement of Earthing in Industrial Plants • Earthing Design calculations • Type of Earthing and Details • Earthing Installation Details • Earthing Layout Design • Lightening Protection Requirement • Lightening Protection Calculation • Lightening Installation Details • Lightening Layout Design 10- Power System Studies:- • Overview & Load Flow Analysis • Short Circuit Analysis (Fault Calculations) • Motor Starting Study • Relay- Coordination 11- Procurements (Equipment Specification):- • Motor • Transformer • Emergency Generator • Power capacitor banks (PCB) • Cable 12- Assignments. ...
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Introduction- Process Plant means an industrial occupancy where materials, including flammable liquids, combustible liquids, or Class 2 gases, are produced, or used in a process. Process plant industry covers a wide spectrum of industries like Oil & Gas Production, Chemical, Nuclear Fuel Processing, Petroleum Refining, Gas Supply, Electricity Generation, Steel, Water & Sewerage, Food & Dairy Industry. The Program focusses on Process Equipment, Layout, Piping Design, Plot Plans & Isometrics for Process Plant Engineering with Practical Examples Course Details- • Certificate- Process Design Engineering • Duration- 4 Months (Only Sunday Batch), 3 Months (Saturday-Sunday) • Duration in Hours- 100 Hours • Eligibility- Degree/Diploma into Chemical Engineering • Training Mode- Online Live / Offline Declaration- • This training program is on AUTONOMOUS basis conducted by Petromech. • Petromech has right to expel any student at any time for misbehaviour, poor attendance without refunding the fees. • Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Why Petromech? • Nice learning environment. • Good and experienced faculties from the industry. • Skill certification. • Placement support. • Full time and part time batches. • Online and offline training mode. • Provide study materials, case studies and recorded session. Course Contents: 1- Basic Engineering Package: Basic Concepts • Basic Terms • Abbreviation • Purpose Of PFD • Purpose Of P&ID • Information Provided On PFD • Information Provided On P&ID • Process Related Information • Piping Related Information • Instrumentation Related Information • Control Related Information • Special Information • Design Codes • Engineering Standard Practices • Client’s Specifications Symbols and Numbering Systems • Symbols • Piping • Valve • Control Valve • Actuator • Instruments • Notation • Numbering • Tag System • Equipment • Instrumentation And Control • Combining Process And Hardware Understanding About PFDs • Why PFD Is Necessary? • PFD Information In P&ID • Heat And Mass Balance • Operating Conditions • Physical Property Understanding About P&IDs • Why P&ID Is Necessary? • Equipment and System • P&ID and Datasheets PFD And P&ID Development • Development Of A Simple Basic PFD • Development of A Simple Basic P&ID • Valves – Type And Application • Development Of Control Loops • Need And Location Of Measuring Instruments • Piping And Insulation Information • Incorporation Of Misc. Information In P&ID • P&ID Evolution And Changes In Plant Life P&ID Life Cycle and Case Studies • P&ID Life Cycle • Why P&IDs keep changing • Exercise: Reading P&IDs • Case Studies • Future Studies 2- Line Sizing & Hydraulic Calculations • Terms & Definitions • Line sizing using velocity criteria for liquids • Line sizing using velocity criteria for gases • Pressure drop calculations for liquids using darcy’s equation, manning’s equation and Hagen Williams equation • Example for line sizing for gases and liquids using velocity criteria as well as pressure drop criteria Fluid Phase Behavior & Pump Hydraulics • Composition of Well Fluid • Determination of Well Fluid Composition • Well Fluid Phase Behavior • Equations of State • Definition of Pump • Classification of Pumps • Selection of Pumps • Pump Material of Selection • Steps Involved in the Pump System Design • Steps involved in the Pump Hydraulic • Calculations • Pump Characteristic Curves 3- Process Equipment Design and Simulation a) Heat Exchanger b) Distillation Column c) Control Valve d) Pressure Relief Valve Sizing e) Vessel f) Separator 4- Process Simulation • Development of Simulation • Difference between Steady-Stade & Dynamic Simulation • Tutorials on Pumps & Compressors • Tutorials on Distillation Column (shortcut method) • Tutorials on Rigorous Distillation Columns • Tutorials on Reaction Systems • Tutorials on Oil Characterization • Tutorials on Crude Distillation Column 6- Safety Engineering: • Hazardous Area Classification • Introduction to HAZOP Study ...
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Instrumentation term is commonly used in engineering, which means measurement and control for industrial process systems. Various processes in petrochemical, Oil & Gas, Power industries need to be maintained at controlled levels to get the desired product. It is commonly done by controlling such process variables as pressure, temperature, and liquid level using measurement devices with typical control systems. Course Details- Certificate- Advanced Diploma in Instrumentation Design Duration- 90 Hours Eligibility- Degree/Diploma into EC and Instrumentation Engineering Declaration- This training program is on AUTONOMOUS basis conducted by Petromech. Petromech has right to expel any student at any time for misbehaviour, poor attendance without refunding the fees. Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Course Contents- Basic Engineering Package- • Introduction to EPC and role of Instrumentation & Control Engineering • Introduction to P& ID,PFD, PDS • ISA Codes and Standards • Basic Measurements and Process Control • Overview of Instrument Design Basis Process Instrumentation- Selection, Sizing, Specification and Datasheets: • Flow Instruments i) Working principle and types of flow meter such as Orifice, Mag, Mass, Vortex, Rotameter etc ii) Sizing selection & calculation of flow meters iii) Material selections • Temperature Instruments i) Temperature gauges ii) Temperature Elements iii) Temperature Transmitter iv) Thermowell • Pressure Instruments i) Pressure Gauge ii) Pressure Transmitter iii) Pressure Switches • Level Instruments i) Level gauges ii) Level Transmitter such as DP LT, Radar LT, Ultrasonic LT iii) Level Switches Control System • Hazardous Area Classification and IP Certification • Introduction to control system • Design Consideration • DCS/PLC system configuration and function specification • Bought out items & Spare Philosophy • Documentation & Control Room Layout Analytical Instruments: • Analyser operation • Analyser application and selection • Specification of pH analyser • Specification of Conductivity analyser Valves and Safety Devices: Control Valves- • Introduction to control Valve • Control Valve Operations • Valve and actuator types • Control Valve accessories • Material selection • Sizing and calculation of Valves Safety Devices- Pressure Safety Valve- i) Introduction to Safety Valve ii) Calculation and sizing iii) Material Selection Rupture Disk- i) Introduction to Rupture Disk ii) Calculation, sizing iii) Material selection. Detail Designing and Documentation: • Instrument Index • IO List • Instrument Hook Up Drawing • Cause and effect Diagram • Cable specification • Junction Box Specification • Air Manifold Specification • Cable Tray specification • Instrument location Plan • Junction Box Schedule • Cable schedule • Air manifold Schedule • Instrument and Junction Box wiring • Air manifold Layouts • Loop Drawings • JB Layout • Cable Tray Layout • Bill of Material ...
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Basic principles of heat exchanger design: • Factors that affect heat transfer. • Fouling factors. • Weighted MTD calculations. • Predicting heat exchanger performance. Shell and tube heat exchangers: • TEMA classifications. • Tubes. • Other exchanger components. • Factors that affect heat transfer. • Heat exchanger operating parameters and problems. • Energy conservation overview and methods. Selection of heat exchanger type: • Shell and tube. • Plate and frame. • Spiral. • Air Coolers ...
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Starting with Introduction to Simulation Software • History of Simulation Software • Development of Simulation software • Various Simulation Software available in the market • Concept of Degree of Freedom • Difference between Steady State Simulation Vs Dynamic Simulation • Application of Degree of Freedom in Simulation • Application of Steady State Simulation • Application of Dynamic Simulation • Demonstration of Simulation Software • Demonstration of Various Modules available Fluid Package Selection • Introduction of Thermodynamics • Introduction to Equation of State Models available in Simulation Software • Introduction to Activity Co-efficient Models available in Simulation Software • Selection guidelines for selecting correct type of Thermodynamic Model for various applications pertaining to Refinery, Oil & Gas, Hydro-carbon Processing, Chemical Sectors etc. • Validation of Thermodynamics STEADY STATE SIMULATION Modeling Rotary Equipment • Modeling Pump / Compressors / Blowers in simulation software by various ways • Fitting Characteristics Curves in software • Modeling Multiple Curves for VFD driven equipment in software • Analysis of Simulated Results • Varieties of Case Study Tutorials Modeling & Simulation of Unit Operations • Modeling various unit operations like flash vessels, heat exchangers, distillation columns, absorption operations, extraction columns, azeotropic / extractive distillation operations • Analysis of Simulated Results • Varieties of Case Study Tutorials Remarks: For distillation column modeling, short cut method i.e. Fenske, Underwood & Gilliland method as well as rigorous column simulation shall be discussed along with respective caste study examples Modeling & Simulation of Unit Processes • Adding Reactions in simulation software • Modeling CSTR, PFR and Generic Reactors like Gibbs Reactor, Conversion Reactor, Equilibrium Reactor • Analysis of Simulated Results Varieties of Case Study Tutorials Modeling & Simulation of Reactive Distillation Column Modeling & Simulation of Case Study Problem with using Optimization Tool Modeling & Simulation of Crude Distillation Unit comprising of Characterization of Crude, modeling of CDU unit along with side stream options DYNAMIC SIMULATION • Introduction of Dynamic Simulation • Introduction to P-F (Pressure Flow) Theory • Building the Simulation • Case Study & Further Study ...
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• Fundamentals of solar energy and solar power generation concepts • Standalone & grid tied systems and its concept • Rooftop mounted versus ground mounted models, and applications • Electrical fundamentals, circuit theory, power flow concepts and voltage drop effects • Facilities power assessments & calculation • Solar panel details, standards and selection of solar panels for SPV power systems • Solar panel junction boxes design, wiring design • Study on Balance Of Plant (BOP) like inverter, charge controller and batteries, their descriptions • Storage batteries, concepts, technical explanation, selection and sizing of storage batteries • Electrical safety & grounding system. • Lightning arresters and risk assessment for lightning protection system • Explanation and requirements of solar power system installation techniques • Site inspection, verification and assessment for installation fitness • Preparing the site for installation • Organizing tools, plant and equipment to be used for installation • Dos and Don'ts during actual real time installation process • Care of solar angle, geographic location and inclination angle and slope for installation • Finish of installation, close out, site cleaning, testing and commission process • Handing over to clients ...
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