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Introduction- Process Plant means an industrial occupancy where materials, including flammable liquids, combustible liquids, or Class 2 gases, are produced, or used in a process. Process plant industry covers a wide spectrum of industries like Oil & Gas Production, Chemical, Nuclear Fuel Processing, Petroleum Refining, Gas Supply, Electricity Generation, Steel, Water & Sewerage, Food & Dairy Industry. The Program focusses on Process Equipment, Layout, Piping Design, Plot Plans & Isometrics for Process Plant Engineering with Practical Examples Course Details- • Certificate- Process Design Engineering • Duration- 5 Months (Only Sunday Batch), 2.5 Months (Regular Batch)• Duration in Hours- 100 Hours• Eligibility- Degree/Diploma into Chemical Engineering• Training Mode- Online Live / Offline Declaration- • This training program is on AUTONOMOUS basis conducted by Petromech. • Petromech has right to expel any student at any time for misbehaviour, poor attendance without refunding the fees. • Petromech has its own rules and regulations about conducting examinations and assessment of examinations. Why Petromech?• Nice learning environment.• Good and experienced faculties from the industry. • Skill certification. • Placement support. • Full time and part time batches.• Online and offline training mode.• Provide study materials, case studies and recorded session.Course Contents:1- Basic Engineering Package:Basic Concepts• Basic Terms• Abbreviation• Purpose Of PFD• Purpose Of P&ID• Information Provided On PFD• Information Provided On P&ID• Process Related Information• Piping Related Information• Instrumentation Related Information• Control Related Information• Special Information• Design Codes• Engineering Standard Practices• Client’s SpecificationsSymbols and Numbering Systems• Symbols• Piping• Valve• Control Valve• Actuator• Instruments• Notation• Numbering• Tag System• Equipment• Instrumentation And Control• Combining Process And HardwareUnderstanding About PFDs• Why PFD Is Necessary?• PFD Information In P&ID• Heat And Mass Balance• Operating Conditions• Physical PropertyUnderstanding About P&IDs• Why P&ID Is Necessary?• Equipment and System• P&ID and DatasheetsPFD And P&ID Development• Development Of A Simple Basic PFD• Development of A Simple Basic P&ID• Valves – Type And Application• Development Of Control Loops• Need And Location Of Measuring Instruments• Piping And Insulation Information• Incorporation Of Misc. Information In P&ID• P&ID Evolution And Changes In Plant LifeP&ID Life Cycle and Case Studies• P&ID Life Cycle• Why P&IDs keep changing• Exercise: Reading P&IDs• Case Studies• Future Studies2- Line Sizing & Hydraulic Calculations• Terms & Definitions• Line sizing using velocity criteria for liquids• Line sizing using velocity criteria for gases• Pressure drop calculations for liquids using darcy’s equation, manning’s equation and Hagen Williams equation• Example for line sizing for gases and liquids using velocity criteria as well as pressure drop criteriaFluid Phase Behavior & Pump Hydraulics• Composition of Well Fluid• Determination of Well Fluid Composition• Well Fluid Phase Behavior• Equations of State• Definition of Pump• Classification of Pumps• Selection of Pumps• Pump Material of Selection• Steps Involved in the Pump System Design• Steps involved in the Pump Hydraulic• Calculations• Pump Characteristic Curves3- Process Equipment Design and Simulationa) Heat Exchangerb) Distillation Columnc) Control Valved) Pressure Relief Valve Sizinge) Vesself) Separator4- Process Simulation• Development of Simulation• Difference between Steady-Stade & Dynamic Simulation• Tutorials on Pumps & Compressors• Tutorials on Distillation Column (shortcut method)• Tutorials on Rigorous Distillation Columns• Tutorials on Reaction Systems• Tutorials on Oil Characterization• Tutorials on Crude Distillation Column6- Safety Engineering:• Hazardous Area Classification• Introduction to HAZOP Study ...
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Basic principles of heat exchanger design:• Factors that affect heat transfer.• Fouling factors.• Weighted MTD calculations.• Predicting heat exchanger performance.Shell and tube heat exchangers:• TEMA classifications.• Tubes.• Other exchanger components.• Factors that affect heat transfer.• Heat exchanger operating parameters and problems.• Energy conservation overview and methods.Selection of heat exchanger type:• Shell and tube.• Plate and frame.• Spiral.• Air Coolers ...
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Starting with Introduction to Simulation Software• History of Simulation Software• Development of Simulation software• Various Simulation Software available in the market• Concept of Degree of Freedom• Difference between Steady State Simulation Vs Dynamic Simulation• Application of Degree of Freedom in Simulation• Application of Steady State Simulation • Application of Dynamic Simulation• Demonstration of Simulation Software• Demonstration of Various Modules availableFluid Package Selection• Introduction of Thermodynamics• Introduction to Equation of State Models available in Simulation Software• Introduction to Activity Co-efficient Models available in Simulation Software• Selection guidelines for selecting correct type of Thermodynamic Model for various applications pertaining to Refinery, Oil & Gas, Hydro-carbon Processing, Chemical Sectors etc.• Validation of ThermodynamicsSTEADY STATE SIMULATIONModeling Rotary Equipment • Modeling Pump / Compressors / Blowers in simulation software by various ways • Fitting Characteristics Curves in software• Modeling Multiple Curves for VFD driven equipment in software• Analysis of Simulated Results • Varieties of Case Study Tutorials Modeling & Simulation of Unit Operations• Modeling various unit operations like flash vessels, heat exchangers, distillation columns, absorption operations, extraction columns, azeotropic / extractive distillation operations • Analysis of Simulated Results • Varieties of Case Study Tutorials Remarks: For distillation column modeling, short cut method i.e. Fenske, Underwood & Gilliland method as well as rigorous column simulation shall be discussed along with respective caste study examplesModeling & Simulation of Unit Processes• Adding Reactions in simulation software • Modeling CSTR, PFR and Generic Reactors like Gibbs Reactor, Conversion Reactor, Equilibrium Reactor • Analysis of Simulated Results Varieties of Case Study TutorialsModeling & Simulation of Reactive Distillation ColumnModeling & Simulation of Case Study Problem with using Optimization ToolModeling & Simulation of Crude Distillation Unit comprising of Characterization of Crude, modeling of CDU unit along with side stream optionsDYNAMIC SIMULATION• Introduction of Dynamic Simulation• Introduction to P-F (Pressure Flow) Theory• Building the Simulation• Case Study & Further Study ...
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